Patagonia’s Technical Fabric Development & Design

Patagonia’s Technical Fabric Development & Design

Author: BLISTER May 10, 2019 Duration: 49:58

This week we talk to Patagonia’s senior material developer, Pasha Whitmire, about how Patagonia designs, develops, and tests their technical fabrics; myths surrounding waterproof / breathable materials; why the future of fabric development lies in sustainability; the advantages and disadvantages of working with big names like Gore-Tex; and a whole lot more outerwear geekery.

TOPICS & TIMES:

  • The “Killer Wash” and Patagonia’s other fabric tests (3:50)
  • The relationship between fabric and garment (12:50)
  • Waterproof laminates — 3L? 4L?? 5L?!?! (19:00)
  • What comes first: concept or material? (22:43)
  • Designing fabrics to be recycled (23:45)
  • Gore-Tex — challenges and advantages of working with the fabric juggernaut (29:44)
  • Biggest misconceptions about waterproof / breathable fabrics (34:52)
  • Why the future of fabric tech is green (46:08)
  • Other brands that Pasha is excited about (48:04)

Sam and Luke’s article on Outerwear Care

Outerwear 101

Outerwear 201

Information on Breathability Testing


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For anyone who has ever stood in a shop debating the merits of a new jacket or stared at a trail map while thinking about their skis, GEAR:30 is that conversation. This BLISTER podcast goes far beyond basic specs and marketing claims, offering a nuanced, often technical look at the equipment that defines our time outside. The discussion is driven by the people who live with these products: our own reviewers who are putting gear through its paces in real conditions, the designers who obsess over materials and intent, and the athletes whose livelihoods depend on performance. We also check in with the seasoned folks from our network of recommended shops, who see what works and what doesn’t after a season of hard use. Episodes dig into specific items, broader trends in innovation, and the sometimes-surprising realities of long-term testing. It’s a deep, authentic resource for anyone who appreciates the intersection of sports, design, and technology, and who believes the right tool can transform an experience. Tune in for honest, detailed talk that treats outdoor gear with the seriousness and curiosity it deserves.
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