3D-Printed Putters and the Science of Feel

3D-Printed Putters and the Science of Feel

Author: NewClub Golf Society August 17, 2026 Duration: 1:22:01

What happens when a guy with a Wall Street background decides he’d rather make putters than climb the corporate ladder? For Al Vikmanis, the answer has been a winding path through Arccos, data analytics, custom putter design, metal 3D printing, ferrules, and whatever comes next. The common thread is a willingness to follow the rabbit hole wherever it leads, and a belief that the journey itself is the point.

In this episode of The Bag Drop: Untold Stories in Golf, host Matt Considine and co‑host Dr. Kevin Moore (a.k.a. “The Professor”) sit down with Al Vikmanis, Founder of 3DP Design to talk about the science and craft behind modern golf equipment, from why MOI matters in a putter to how sound actually becomes feel, why 3D printing opens up design possibilities traditional manufacturing can't, and why a ferrule can become a surprisingly personal piece of golf gear. Along the way, he gets candid about leaving Wall Street, embracing work that feels meaningful, learning from spectacular failures, and building a career around curiosity rather than a five-year plan.

The conversation dives into:

  • Al's early days at Arccos, helping turn enormous amounts of shot data into something golfers could actually use
  • MOI explained without the engineering degree, including why more forgiveness isn't automatically better for every golfer
  • How sound becomes feel in a putter, and why putting with headphones on might be costing you more than you realize
  • The unlikely path from smuggling putters into a Wall Street office to teaching himself CAD and eventually 3D printing golf clubs
  • Why custom ferrules have become a form of personal expression, more like putting stickers on a skateboard than simply changing the cosmetics of a golf club
  • The failures behind Al's work, including a collection of enormous 3D-printed mallets that looked like the Starship Enterprise and sounded like tuning forks

Connect with our guests

Al Vikmanis —  💼 https://www.linkedin.com/in/al-vikmanis-3755671/
🌍 Website: https://3dp-design.com/
📸 Instagram: https://www.instagram.com/3dp_design/

👍 Facebook: https://www.facebook.com/profile.php?id=100083121141361#


Follow The Bag Drop

📸 Instagram: https://www.instagram.com/thebagdrop
 🐦 X/Twitter: https://x.com/thebagdropgolf
 📺 YouTube: https://www.youtube.com/@TheBagDropGolf


Listen to The Bag Drop

🎧 Apple: https://podcasts.apple.com/us/podcast/the-bag-drop-untold-stories-in-golf/id1430328006

🎧 Spotify: https://open.spotify.com/show/2xRWtUBJH8RazdLw14oaGH

🎧 Transistor: https://thebagdrop.transistor.fm/


Join the NewClub community

🌍 Website: https://www.newclub.golf

📸 Instagram: https://www.instagram.com/newclubgolf/

🐦 X/Twitter: https://twitter.com/newclubgolf

📺 YouTube: https://www.youtube.com/@newclubgolf

💼 LinkedIn: https://www.linkedin.com/company/newclub


Support our Partners

🐝 NewClub: https://www.newclub.golf

🏌️ Titleist: https://www.titleist.com

🌐 Golf Blueprint: https://www.golfblueprint.com

Connect with Matt & The Professor

🎙️ Matt Considine — 🐦 X/Twitter: https://x.com/consequential85 | 📸 Instagram: https://www.instagram.com/consequence18/ | 💼 LinkedIn: https://www.linkedin.com/in/matt-considine-103bb21/

📚 Dr. Kevin Moore ("The Professor") — 🐦 X/Twitter: https://x.com/kevcmoore | 📸 Instagram: https://www.instagram.com/kevcmoore | 💼 LinkedIn: https://www.linkedin.com/in/kevin-moore-177b30b3/


Chapters

00:40 - Welcome to The Bag Drop
11:08 - Al Vikmanis joins the show
12:12 - From Arccos data to custom putter design
18:51 - What Al learned from working at an early-stage startup
21:03 - Leaving Wall Street and finding meaningful work
24:21 - MOI explained
30:33 - Why sound is feel
34:11 - How Al got into making putters
37:44 - Why custom 3D-printed equipment doesn't scale
41:20 - How metal 3D printing actually works
43:32 - Where 3D printing fits into the future of golf equipment
47:20 - The early failures of 3D-printed putters
51:08 - Learning from bad ideas
54:09 - How Al and Patrick Boyd started working together
56:52 - Why golfers love custom ferrules
59:24 - Ball markers, divot tools, and personal expression
1:02:21 - The creative side of Al Vikmanis
1:10:53 - What's in Al's golf bag
1:18:12 - What comes next for golf equipment
1:20:12 - “The journey is the point”

What is The Bag Drop?

The Bag Drop features weekly stories from the culture, community and characters shaping golf today. Produced by NewClub Golf Society, each episode blends authenticity and expert insights for passionate golfers at all levels. Special guests from clubs, courses and every corner of the changing landscape join us for thoughtful, in‑depth discussions on all things golf.


What is NewClub?

Founded in 2017, NewClub is the premier private golf society in the United States. It blends the community and access of a private club with the variety and affordability of public golf. Members enjoy thousands of reserved tee times, competitions and events at exceptional partner courses across our local chapters, as well as signature trips and exclusive perks. NewClub is revolutionizing golf membership, making the game more meaningful for those who love it.


There's a whole world of stories that never make it to the leaderboard or the final green, and that's exactly where The Bag Drop: Untold Stories in Golf finds its voice. This isn't just a series about swings and scores; it's a weekly exploration of the people, places, and moments that truly define the game's rich culture. You'll hear from greenkeepers, historians, passionate amateurs, and tour veterans, all sharing perspectives that go far beyond the typical post-round interview. Produced by the NewClub Golf Society, the podcast is built on a foundation of authentic conversation, digging into the connections between life on and off the course. Every episode feels like pulling up a chair in the clubhouse after a round, where the talk is as much about character as it is about character. It’s for anyone who feels that golf is about more than just a number on a card-it's about community, legacy, and the unexpected lessons found in a walk across eighteen holes. Tune in for thoughtful, often surprising discussions that remind us why this game continues to captivate so many.
Author: Language: English Episodes: 50

The Bag Drop: Untold Stories in Golf
Podcast Episodes
Ryder Cup Underdogs: From JJ Henry to JJ Spaun with Sean Martin [not-audio_url] [/not-audio_url]

Duration: 44:10
Why does the Ryder Cup make us care so deeply about even the most obscure of Ryder Cuppers?In this episode of The Bag Drop: Untold Stories in Golf, host Matt Considine welcomes back friend of the program and EMMY NOMINAT…
Munis Matter [not-audio_url] [/not-audio_url]

Duration: 40:58
In this episode of "The Bag Drop: Untold Stories in Golf," hosts Matt Considine and The Professor explore golf courses that any golfer can get excited about! They dive into the charm and potential of some of their favori…
Clubs That Put Golf First [not-audio_url] [/not-audio_url]

Duration: 57:15
In this episode, Matt and The Professor explore how certain golf clubs are building upon tradition and revolutionizing the membership model for today's most committed and golf-minded members. By offering flexible options…
Golf Playoffs: A Tinkering Tradition (Solutions May Vary) [not-audio_url] [/not-audio_url]

Duration: 1:19:27
In this episode, Matt and The Professor engage in a focused discussion about professional golf playoffs and tournament formats. They explore the challenges of current playoff systems and suggest innovative alternatives t…
We are the Club: Duty, Culture, and the Future of Golf Membership [not-audio_url] [/not-audio_url]

Duration: 1:27:35
In this episode, Matt Considine and The Professor delve into the concept of duty within the context of golf clubs and country clubs. They explore how duty, or the responsibility of members, influences the culture of each…
What Competitive Golf Teaches You at 40 That It Couldn’t at 20 [not-audio_url] [/not-audio_url]

Duration: 1:43:50
In this episode of the Bag Drop Podcast, our hosts Matt Considine and The Professor are joined by special guest and longtime friend Jamie Grigas to explore the world of competitive golf. Jamie and Matt go way back to chi…