How the Star Wars toys were created

How the Star Wars toys were created

Author: BBC World Service August 31, 2026 Duration: 10:32

In 1976, American toy designer Jim Swearingen was working at Kenner, a mid-sized company in the American Midwest.

When a script for a new film called Star Wars landed on his desk, Jim was intrigued. Larger toy companies had already passed on the chance to make the figures.

"It was difficult from the point of view that it was a movie, could be in and out of theater in weeks, maybe months," he said.

"It was science fiction, and toy buyers at that time had been turned off to science fiction because they still had a lot of Star Trek on the shelf.

"And it was opening in May, which is completely counter to the toy business. We sold toys from September to December."

Jim tells Rowan Bridge how he persuaded his boss to take a chance on Star Wars, what it was like seeing the film for the first time, and about the race to get the toys into the shops.

Witness History is a short BBC World Service podcast about history that takes you inside big moments from the past through first-hand testimony and archive. Each weekday, in around nine minutes, we revisit one moment that helped shape the world and hear it through the voice of someone who was there. Scientists, artists, campaigners, soldiers, leaders and everyday people tell their true stories.

When you subscribe to Witness History, you’ll be taken inside turning points in world affairs from West Africa’s fight back against Boko Haram in 2015 to the behind-closed-doors talks that led to the US-Cuba “thaw” and the surprise announcement of restored relations. You’ll discover what it was like to experience disasters and how people recovered from them, including the Tabasco floods in Mexico, Portugal's worst train disaster, and the huge clean-up after the Chernobyl nuclear disaster. You’ll explore culture and ideas too: Sweden’s Expedition Robinson, often credited as the first modern reality TV game show; the friendship between The Beatles’ George Harrison and Indian sitarist Ravi Shankar; and the night a tiger attack brought Las Vegas superstars Siegfried and Roy’s show to a sudden end. And if you’re curious about inventions, we’ll tell you how air fryers, BlackBerry, YouTube, Alexa, GPS, superglue, the shopping cart (shopping trolley) and bubble tea were created.

If you’re new to Witness History, the appeal is simple: real voices, one strong true story, and a fresh way to understand today through events from history – all in the time it takes to enjoy a cup of tea or a walk around the block. Join millions of BBC World Service podcast listeners around the globe and enjoy the insight, context and detail Witness History will bring you.

(Photo: Children playing with Star Wars figures. Credit: Getty Images)


Eye-witness accounts brought to life by archive. Witness History is for those fascinated by and curious about the past. We take you to the events that have shaped our world through the eyes of the people who were there. For nine minutes every day, we take you back in time and all over the world, to examine wars, coups, scientific discoveries, cultural moments and much more. Recent episodes explore everything from how the Excel spreadsheet was developed, the creation of cartoon rabbit Miffy and how the sound barrier was broken.We look at the lives of some of the most...
Author: Language: English Episodes: 50

Witness History
Podcast Episodes
Firefighter: Surviving the 9/11 North Tower collapse [not-audio_url] [/not-audio_url]

Duration: 10:27
On 11 September 2001, firefighter Jay Jonas and his crew were sent into New York's North Tower after a hijacked plane crashed into the World Trade Center.As they climbed the stairs searching for people who needed help, t…
The weather report that changed the date of D-Day [not-audio_url] [/not-audio_url]

Duration: 10:48
In 1944, a young Irishwoman called Maureen Flavin drew up a weather report that helped change the course of World War Two.Maureen was working at a post office on the far west coast of Ireland. Her duties included recordi…
Bayeux Tapestry: the lost Nazi archive [not-audio_url] [/not-audio_url]

Duration: 10:40
In 1994, documents from a Nazi study of the Bayeux Tapestry were rediscovered after more than 50 years. Former curator of the tapestry, Sylvette Lemagnen, tells Helen Ledwick how the missing archive was found and returne…
The 'moving' statue of Ballinspittle [not-audio_url] [/not-audio_url]

Duration: 10:41
In 1985, reports of a moving statue of the Virgin Mary drew thousands of people to the village of Ballinspittle in County Cork, Ireland. Helen Ledwick speaks to Ita Dungan, who travelled there as a teenager and remembers…
Surviving the Long March [not-audio_url] [/not-audio_url]

Duration: 9:45
In 1935, tens of thousands who had followed Mao Zedong on the Long March across China struggled to survive. They were fleeing Chiang Kai-shek's Nationalist forces during the country's civil war.Zhong Ming was one of them…
Star Trek: America's first interracial TV kiss [not-audio_url] [/not-audio_url]

Duration: 10:47
In 1968, American television boldly went where it had never gone before, broadcasting what's claimed to be the country's first interracial kiss in a TV programme. The moment of passion was between Captain Kirk of the sta…
The making of E.T. the Extra-Terrestrial [not-audio_url] [/not-audio_url]

Duration: 10:12
In 1982, audiences around the world fell in love with a gentle alien stranded on Earth and the young boy determined to help him get home. Steven Spielberg's E.T. the Extra-Terrestrial became a global phenomenon and gave…
‘Genius’ sci-fi writer Octavia E Butler [not-audio_url] [/not-audio_url]

Duration: 10:41
In 1995, Octavia E Butler became the first author to receive a MacArthur “genius” award for science fiction writing.From a young age she dreamed of writing books, but faced many challenges, including poverty, sexism and…
Making Turkish Star Wars [not-audio_url] [/not-audio_url]

Duration: 10:20
When the set fell apart for an ambitious cinematic space opera that was produced on a characteristically small Turkish budget, nationally famed director Çetin İnanç had to think fast to save his film. What resulted was a…
The hijacking of Pan Am Flight 73 [not-audio_url] [/not-audio_url]

Duration: 10:45
On the 5 September 1986, hijackers took over a Pan-American Airways flight during a stop-over at Karachi Airport in Pakistan. The armed Palestinian terrorists wanted to fly the plane to Cyprus and Israel, to free members…